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Air Return Intakes Sizes Capacities

Reference data and engineering information about air return intakes sizes capacities for gases and compressed air applications.

airreturnintakessizes

Overview

Engineering reference data for Air Return Intakes Sizes Capacities in gases and compressed air.

Key Formulas

Ideal Gas Law

PV=nRTPV = nRT

Pressure × Volume = moles × gas constant × temperature.

Boyle's Law

P1V1=P2V2P_1 V_1 = P_2 V_2

At constant temperature.

Charles's Law

V1T1=V2T2\frac{V_1}{T_1} = \frac{V_2}{T_2}

At constant pressure.

Variables

SymbolDescriptionUnit
PPPressurePa
VVVolume
TTTemperatureK
RRGas constant8.314 J/(mol·K)

Return Intake Capacities

The following table provides approximate air handling capacities for standard return intake sizes:

27 rows
Air return intake nominal sizes and approximate capacities
size
10 × 4
10 × 5
10 × 6
10 × 8
12 × 4
12 × 5
12 × 6
12 × 8
12 × 10
14 × 4
14 × 5
14 × 6
14 × 8
24 × 4
24 × 5
24 × 6
24 × 8
24 × 10
24 × 12
30 × 4
30 × 5
30 × 6
30 × 8
30 × 10
30 × 12
30 × 14
30 × 16

Source: engineeringtoolbox.com

Screen Efficiency

Installing insect or bird screens on return intakes reduces the free intake area. When sizing intakes with screens, apply the following efficiency factors:

Screen TypeFree Area
1/2" mesh screen90%
1/4" mesh screen80%
Insect screen50%

To calculate the effective capacity with a screen installed, multiply the nominal capacity by the free area percentage:

Qeffective=Qnominal×Free Area FactorQ_{\text{effective}} = Q_{\text{nominal}} \times \text{Free Area Factor}

For example, a 24 × 12 intake (795 cfm nominal) with an insect screen would provide approximately 795×0.50=398795 \times 0.50 = 398 cfm effective capacity.

References