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Overall Heat Transfer Coefficients

Typical overall heat transfer coefficients for heat exchangers, walls, and insulated systems.

heattransfercoefficientsCalculator

Overview

Overall heat transfer coefficients (U) represent the total thermal conductance from one fluid to another across a heat exchanger wall. These coefficients combine the effects of conduction through the wall and convection on both sides. The values are highly dependent on fluid types, velocities, flow regimes, and surface conditions. The coefficients below provide typical engineering estimates for initial design calculations.

Data Table

The following 9-row table is a selected summary for quick lookup. The complete 15-row original source table is preserved in the restored source table below.

9 rows
Typical overall heat transfer coefficients (U) for common heat exchanger pairings.
Application
U (Overall Coefficient)(W/(m²·K))
Water to Water800
Water to Oil350
Water to Glycol Solution500
Steam to Water1500
Steam to Oil300
Air to Air (Finned Tube)30
Air to Water (Finned Tube)40
Gas to Gas25
Condensing Vapor to Liquid1000

Source: engineeringtoolbox.com

Restored Original Source Tables

The following tables are restored from the original source page to preserve the complete reference data.

The first detected source table with navigation/search rows is a page layout artifact and is not heat-transfer coefficient data. The engineering table from the source is preserved below.

The original source emphasizes that the overall heat-transfer coefficient is approximate and can vary widely with fluid velocity, surface condition, fouling and exchanger geometry.

Example - Water to Air Heat Exchanger

The source example uses a copper heat-transfer surface between water and air or gas. From the restored table, the overall heat-transfer coefficient is U = 13.1 W/(m2 K). For water at 80 degC and air at 20 degC, the heat flux is:

q=(13.1 W/(m2 K))((80 degC)(20 degC))=786 W/m2q = (13.1\ \text{W/(m2 K)}) ((80\ \text{degC}) - (20\ \text{degC})) = 786\ \text{W/m2}

Heat Transfer Coefficients in Heat Exchangers

15 rows
Heat Transfer Coefficients in Heat Exchangers
Fluid
Material in transmission surface
Fluid
U(Btu/(ft2 hr oF))
U(W/(m2 K))
WaterCast IronAir or Gas1.47.9
WaterMild SteelAir or Gas211.3
WaterCopperAir or Gas2.313.1
WaterCast IronWater40 - 50230 - 280
WaterMild SteelWater60 - 70340 - 400
WaterCopperWater60 - 80340 - 455
AirCast IronAir15.7
AirMild SteelAir1.47.9
SteamCast IronAir211.3
SteamMild SteelAir2.514.2
SteamCopperAir317
SteamCast IronWater160910
SteamMild SteelWater1851050
SteamCopperWater2051160
SteamStainless SteelWater120680

Source: engineeringtoolbox.com

Heat Transfer Rate Calculator

Heat Transfer from Overall U Value

Unit Converter

Overall Heat Transfer Coefficient Unit Converter

The exact source conversion is: 1 Btu/ft2 hr degF = 5.678 W/m2 K = 4.882 kcal/h m2 degC.

Engineering Notes

  • Approximate Values: The listed U values are standard estimates for clean surfaces and normal operating conditions. Fouling, scaling, or unusual fluid properties can significantly reduce actual performance.
  • Finned Surfaces: Air-side coefficients are low, so finned tubes are used to increase surface area and improve the overall U value for gas-to-liquid exchanges.
  • High U for Condensation: Steam condensation and liquid-liquid exchanges (e.g., water-water) typically have very high coefficients due to the high heat transfer coefficients associated with phase change and high fluid velocities.
  • Design Margin: For critical applications, a detailed analysis considering specific fluid properties, velocities, and geometries is required. These typical values are suitable for preliminary sizing or feasibility studies.
  • Impact of Material: The wall material's thermal conductivity also contributes, but its effect is often minor compared to the convective resistances on either side.

References