Skip to main content
Speclore

Safety Valves Capacity

Reference data and engineering information about safety valves capacity for fluid mechanics applications.

safetyvalvescapacityCalculator

Overview

Engineering reference data for Safety Valves Capacity in fluid mechanics.

Key Formulas

Reynolds Number

Re=ρvDμRe = \frac{\rho v D}{\mu}

Ratio of inertial to viscous forces — determines flow regime.

Bernoulli's Equation

P+12ρv2+ρgh=constP + \frac{1}{2}\rho v^2 + \rho g h = \text{const}

Conservation of energy for steady, inviscid, incompressible flow.

Continuity Equation

A1v1=A2v2A_1 v_1 = A_2 v_2

Conservation of mass for incompressible flow.

Darcy-Weisbach

ΔP=fLDρv22\Delta P = f \frac{L}{D} \frac{\rho v^2}{2}

Pressure drop due to friction in a pipe.

Variables

SymbolDescriptionUnit
ReReReynolds number
ρ\rhoFluid densitykg/m³
vvFlow velocitym/s
DDCharacteristic dimensionm
μ\muDynamic viscosityPa·s
PPPressurePa
ffDarcy friction factor

Relief Capacity Data

7 rows
Maximum Relieving Capacity of Free Air (cfm) vs. Gauge Pressure (psi) for Safety Relief Valves.
Valve Diameter (in)(inches)
50(cfm)
100(cfm)
150(cfm)
200(cfm)
250(cfm)
300(cfm)
350(cfm)
400(cfm)
500(cfm)
600(cfm)
800(cfm)
1000(cfm)
1200(cfm)
1600(cfm)
2000(cfm)
2400(cfm)
1/4122027333843485361708497109128147160
3/817273644515865728395115133149176197215
1/220324251596774111129147177205230270304330
3/437597896112127141176224232242346386423474518
15894124152178202224248286324390450500586
1 1/484135180221259293325352400443509
1 1/2114186248302354400444478528568634

Source: engineeringtoolbox.com

Factors Affecting Relief Capacity

The actual relieving capacity of a safety valve depends on several key factors:

  • The relief discharge area (orifice size).
  • The compressibility factor of the specific gas being relieved.
  • The temperature of the gas at the valve inlet.
  • The geometry and design of the safety valve itself.

Operational Sizing Notes

  1. A safety relief valve must be selected with a capacity greater than or equal to the maximum flow rate of the connected compressor(s) at the system's operating pressure.
  2. The set pressure of the valve cannot exceed the maximum rated working pressure of any downstream equipment or component in the system.
  3. If the system's normal operating pressure is set very close to the valve's set pressure, the valve may seat improperly and leak.
  4. A common engineering rule of thumb is to set the relief valve's pressure 10% above the system's normal working pressure to prevent leakage.

Interactive Charts

Low Pressure Steam Safety Valves - Capacities

References