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Safety Valves High Pressure Steam

Reference data and engineering information about safety valves high pressure steam for fluid mechanics applications.

safetyvalveshighpressure

Overview

Engineering reference data for Safety Valves High Pressure Steam in fluid mechanics.

Key Formulas

Reynolds Number

Re=ρvDμRe = \frac{\rho v D}{\mu}

Ratio of inertial to viscous forces — determines flow regime.

Bernoulli's Equation

P+12ρv2+ρgh=constP + \frac{1}{2}\rho v^2 + \rho g h = \text{const}

Conservation of energy for steady, inviscid, incompressible flow.

Continuity Equation

A1v1=A2v2A_1 v_1 = A_2 v_2

Conservation of mass for incompressible flow.

Darcy-Weisbach

ΔP=fLDρv22\Delta P = f \frac{L}{D} \frac{\rho v^2}{2}

Pressure drop due to friction in a pipe.

Variables

SymbolDescriptionUnit
ReReReynolds number
ρ\rhoFluid densitykg/m³
vvFlow velocitym/s
DDCharacteristic dimensionm
μ\muDynamic viscosityPa·s
PPPressurePa
ffDarcy friction factor

Safety Valve Capacities

The following tables provide safety valve capacities for high-pressure steam systems at different operating pressures. Capacities are given in mass flow rate and equivalent boiler output. Always consult manufacturer documentation for final design.

Steam Pressure: 10 bar (1000 kPa / 150 psi)

9 rows
Safety valve capacities for steam at 10 bar (1000 kPa). Latent heat of saturated steam: 1999 kJ/kg.
Pipe Size (in)
Pipe Size (DN)(mm)
Capacity(kg/h)
Capacity(lb/h)
Maximum Boiler Output(kW)
Maximum Boiler Output(Btu/h)
1/215220498122426786
3/4204721070262916990
12582718754591606875
1 1/432142132227892761254
1 1/2402058466811434000476
2503065695417025959578
2 1/265514411670285610001190
380710816124394713818268
41001369431067760426624419

Source: engineeringtoolbox.com

Steam Pressure: 7 bar (700 kPa / 100 psi)

9 rows
Safety valve capacities for steam at 7 bar (700 kPa). Latent heat of saturated steam: 2046 kJ/kg.
Pipe Size (in)
Pipe Size (DN)(mm)
Capacity(kg/h)
Capacity(lb/h)
Maximum Boiler Output(kW)
Maximum Boiler Output(Btu/h)
1/21515934690304480
3/420342743194653840
12559913023401145760
1 1/432103022385851969440
1 1/2401792324210182852960
2502222482712634247760
2 1/2653730810121207128880
38051531119329299849840
4100992921566564318978080

Source: engineeringtoolbox.com

Steam Pressure: 3 bar (300 kPa / 50 psi)

9 rows
Safety valve capacities for steam at 3 bar (300 kPa). Latent heat of saturated steam: 2133 kJ/kg.
Pipe Size (in)
Pipe Size (DN)(mm)
Capacity(kg/h)
Capacity(lb/h)
Maximum Boiler Output(kW)
Maximum Boiler Output(Btu/h)
1/2157919347176016
3/420169414100377568
125296726175662112
1 1/43250912483021138176
1 1/24073718074371647984
250109926956512457840
2 1/2651844452210934124064
3802547624815095698176
4100490712038290710978656

Source: engineeringtoolbox.com

Pressure Unit Conversion

A fundamental conversion for pressure in safety valve calculations is:

1N/m2=1Pa=1.4504×104lb/in2(psi)=1×105bar1 \, \text{N/m}^2 = 1 \, \text{Pa} = 1.4504 \times 10^{-4} \, \text{lb/in}^2 \, (\text{psi}) = 1 \times 10^{-5} \, \text{bar}

Interactive Charts

Steam safety valves capacity chart

Low Pressure Steam Safety Valves - Capacities

Safety valve capacities for steam at 3 bar (300 kPa). Latent heat of saturated steam: 2133 kJ/kg.

References