Temperature Sensors Transmitters
Reference data and engineering information about temperature sensors transmitters for process control applications.
Overview
Engineering reference data for Temperature Sensors Transmitters in process control.
Key Formulas
PID Controller
Proportional-Integral-Derivative control.
Transfer Function
First-order system.
Variables
| Symbol | Description | Unit |
|---|---|---|
| Proportional gain | — | |
| Integral gain | 1/s | |
| Derivative gain | s | |
| Time constant | s |
Thermocouple Voltage-Temperature Relationship
The output voltage of a thermocouple is related to the temperature difference between its measurement (hot) and reference (cold) junctions. For a Type K thermocouple, this relationship is often approximated by a high-order polynomial:
Where is the voltage in microvolts (μV), and is the temperature in degrees Celsius (°C). The coefficients are specific to the thermocouple type and are determined by calibration standards (e.g., NIST ITS-90).
A simplified linear approximation for small temperature ranges is often useful:
Where is the Seebeck coefficient for the thermocouple material pair, measured in μV/°C.
Key Definitions
- Seebeck Effect: The phenomenon where a temperature difference between two dissimilar electrical conductors or semiconductors produces a voltage difference between the two substances.
- Seebeck Coefficient (): The voltage generated per unit temperature difference between the hot and cold junctions of a thermocouple. It is not constant and varies with temperature.
- Cold Junction Compensation (CJC): The method used to automatically adjust the thermocouple's output voltage to account for the temperature at the reference (cold) junction, which is typically at the instrument or terminal block.
Common Thermocouple Types
While detailed properties may be in your References, this table summarizes key characteristics for common industrial thermocouples.
| Type | Conductors (+/-) | Approx. Seebeck Coeff. @ 0°C (μV/°C) | Typical Range (°C) | Primary Characteristics |
|---|---|---|---|---|
| K | Chromel / Alumel | ~40 | -200 to +1250 | General purpose, good oxidation resistance. |
| J | Iron / Constantan | ~52 | -40 to +750 | Limited range, reducing atmospheres only. |
| T | Copper / Constantan | ~43 | -250 to +350 | Excellent for low temperatures, stable. |
| E | Chromel / Constantan | ~68 | -200 to +900 | High output, best for low temperatures. |
| S | Pt-10%Rh / Pt | ~10 | +300 to +1600 | Noble metal, high stability, reference standard. |
| R | Pt-13%Rh / Pt | ~12 | +300 to +1600 | Similar to Type S, slightly higher output. |
| B | Pt-30%Rh / Pt-6%Rh | ~4 | +600 to +1700 | Noble metal, very high temperature, low output. |
*Source: Engineering Toolbox, NIST ITS-90