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Temperature Sensors Transmitters

Reference data and engineering information about temperature sensors transmitters for process control applications.

temperaturesensorstransmitters

Overview

Engineering reference data for Temperature Sensors Transmitters in process control.

Key Formulas

PID Controller

u(t)=Kpe(t)+Kie(t)dt+Kddedtu(t) = K_p e(t) + K_i \int e(t)dt + K_d \frac{de}{dt}

Proportional-Integral-Derivative control.

Transfer Function

G(s)=Kτs+1G(s) = \frac{K}{\tau s + 1}

First-order system.

Variables

SymbolDescriptionUnit
KpK_pProportional gain
KiK_iIntegral gain1/s
KdK_dDerivative gains
τ\tauTime constants

Thermocouple Voltage-Temperature Relationship

The output voltage of a thermocouple is related to the temperature difference between its measurement (hot) and reference (cold) junctions. For a Type K thermocouple, this relationship is often approximated by a high-order polynomial:

V=a0+a1T+a2T2+a3T3+...+anTnV = a_0 + a_1T + a_2T^2 + a_3T^3 + ... + a_nT^n

Where VV is the voltage in microvolts (μV), and TT is the temperature in degrees Celsius (°C). The coefficients ana_n are specific to the thermocouple type and are determined by calibration standards (e.g., NIST ITS-90).

A simplified linear approximation for small temperature ranges is often useful:

VS(ThotTcold)V \approx S \cdot (T_{hot} - T_{cold})

Where SS is the Seebeck coefficient for the thermocouple material pair, measured in μV/°C.

Key Definitions

  • Seebeck Effect: The phenomenon where a temperature difference between two dissimilar electrical conductors or semiconductors produces a voltage difference between the two substances.
  • Seebeck Coefficient (SS): The voltage generated per unit temperature difference between the hot and cold junctions of a thermocouple. It is not constant and varies with temperature.
  • Cold Junction Compensation (CJC): The method used to automatically adjust the thermocouple's output voltage to account for the temperature at the reference (cold) junction, which is typically at the instrument or terminal block.

Common Thermocouple Types

While detailed properties may be in your References, this table summarizes key characteristics for common industrial thermocouples.

TypeConductors (+/-)Approx. Seebeck Coeff. @ 0°C (μV/°C)Typical Range (°C)Primary Characteristics
KChromel / Alumel~40-200 to +1250General purpose, good oxidation resistance.
JIron / Constantan~52-40 to +750Limited range, reducing atmospheres only.
TCopper / Constantan~43-250 to +350Excellent for low temperatures, stable.
EChromel / Constantan~68-200 to +900High output, best for low temperatures.
SPt-10%Rh / Pt~10+300 to +1600Noble metal, high stability, reference standard.
RPt-13%Rh / Pt~12+300 to +1600Similar to Type S, slightly higher output.
BPt-30%Rh / Pt-6%Rh~4+600 to +1700Noble metal, very high temperature, low output.

*Source: Engineering Toolbox, NIST ITS-90

References