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Wire Rope Strength

Reference data and engineering information about wire rope strength for mechanics applications.

wireropestrength

Overview

Engineering reference data for Wire Rope Strength in mechanics.

Key Formulas

Newton's Second Law

F=maF = ma

Force = mass × acceleration.

Work

W=FdcosθW = Fd\cos\theta

Work = force × displacement × cos(angle).

Kinetic Energy

Ek=12mv2E_k = \frac{1}{2}mv^2

Energy of motion.

Potential Energy

Ep=mghE_p = mgh

Gravitational potential energy.

Variables

SymbolDescriptionUnit
FFForceN
mmMasskg
aaAccelerationm/s²
vvVelocitym/s

Wire Rope Strength Data

18 rows
Minimum breaking strength and safe load for bright wire, uncoated, fiber core (FC) wire rope, improved plow steel (IPS)
Diameter(in)
Diameter(mm)
Min. Breaking Strength(lbf)
Min. Breaking Strength(kN)
Safe Load(lbf)
Safe Load(kN)
Weight(lbm/ft)
Weight(kg/m)
1/46.4548024.411004.890.110.16
5/168852037.917007.560.160.24
3/89.51220054.3244010.90.240.36
7/1611.51654073.6331014.70.320.48
1/2132140095.24280190.420.63
9/1614.5270001205400240.530.79
5/81633400149668029.70.660.98
3/41947600212952042.30.951.41
7/822644002861290057.41.291.92
126836003721670074.31.682.5
1 1/8291052004682100093.42.133.17
1 1/432129200575258001152.633.91
1 3/835155400691311001383.184.73
1 1/238184000818368001643.785.63
1 5/842214000852428001904.446.61
1 3/4452480001100496002215.157.66
1 7/8482820001250564002515.918.8
2523200001420640002856.7210

Source: engineeringtoolbox.com

Example: Maximum Safe Mass Calculation

To find the maximum safe mass from a known safe load force, use the relationship between mass and force:

m=Fgm = \frac{F}{g}

Where:

  • mm = mass (kg)
  • FF = force or weight (N)
  • gg = acceleration due to gravity (9.81 m/s29.81 \text{ m/s}^2)

Example: For a 3/8" wire rope with a safe load of 10.9 kN10.9 \text{ kN}:

m=10.9×103 N9.81 m/s2=1111 kgm = \frac{10.9 \times 10^3 \text{ N}}{9.81 \text{ m/s}^2} = 1111 \text{ kg}

Wire Rope Specifications

PropertyValue
Wire typeBright (uncoated)
Core typeFiber core (FC)
GradeImproved Plow Steel (IPS)

The safe load values shown are typically calculated with a safety factor of *5:1 relative to the minimum breaking strength, which is the standard design factor for general lifting applications.

Interactive Charts

Steel wire or rope - strength

References